Titanium Aerospace Casting: AS9100-Certified Flight-Critical Components

Titanium Aerospace Casting: AS9100-Certified Flight-Critical Components

ForceBeyond provides high-integrity Titanium Aerospace Casting for propulsion, structural airframes, and high-pressure fluid systems. Utilizing Vacuum Induction Melting (VIM) and Hot Isostatic Pressing (HIP), we deliver cast components that meet the rigorous AMS 4991 and ASTM B367 standards. Our Tier-1.5 integrated model allows for the production of complex, thin-walled geometries that reduce assembly weight while maintaining the structural reliability required for modern aerospace platforms.

Aerospace Application Specialization

We specialize in components where geometric complexity makes forging or machining from solid billet cost-prohibitive. Our co-owned AS9100 facilities ensure total traceability for every flight-critical part.

• Engine & Propulsion:Fan frames, compressor housings, Titanium Turbine Blades, and exhaust nozzles.
• Environmental Control Systems (ECS):Complex valve bodies, bleed-air ducting, and manifold assemblies.
• Structural Components: Wing-tip ribs, door frames, and nacelle hardware.
• Fuel & Hydraulic Systems:High-pressure pump housings and fuel control bodies.

Engineering Excellence: The VIM + HIP Protocol

ForceBeyond applies project-specific metallurgical controls to support the internal soundness and mechanical-property objectives required by the applicable aerospace specification and qualification plan.

Vacuum Induction Melting (VIM)

Titanium’s extreme affinity for oxygen requires a total vacuum environment during the melt. Our VIM process ensures controls oxygen-related contamination and helps limit alpha-case formation during melting and solidification.

Hot Isostatic Pressing (HIP)

HIP may be required for certain flight-critical castings when specified by the drawing, material specification, customer requirements, or qualification plan. The process subjects castings to simultaneous high temperature and inert gas pressure. This collapses internal micro-shrinkage and gas porosity, transforming the as-cast structure into a fully dense material with mechanical properties approaching wrought levels.

Aerospace Casting Standards & Inspection

Nondestructive testing (NDT) methods and acceptance criteria are selected according to the applicable drawing, material specification, qualification plan, and customer requirements.

Rigorous Quality Verification

• Radiographic Inspection (X-Ray):100% verification of internal soundness to Grade A standards.
• Fluorescent Penetrant Inspection (FPI):Detection of surface-level discontinuities post-machining.
• Mechanical Testing:Destructive and non-destructive testing of accompanying test coupons from the same melt lot.

Multi-Process Optimization: Integrated Solutions

ForceBeyond provides the technical flexibility to pivot between manufacturing methods based on your project’s lifecycle and structural requirements.

Finish Precision: Aerospace Titanium Machining

All aerospace castings are finished in our co-owned CNC centers to achieve the plus or minus 0.005mm tolerances required for mating surfaces. This integrated “Cast-to-Finish” approach reduces supply chain risk.

High-Load Alternative: Titanium Aerospace Forging

For structural parts experiencing extreme unidirectional stress (like wing spars), our Titanium Forging Hub provides the directional grain flow required for maximum fatigue life.

Request an Aerospace Casting Quote

Streamline Your Aerospace Supply Chain with Direct Tier-1.5 Oversight.

Please provide the following for our engineering review:

• Technical Drawings:(Include NDT requirements and critical dimensions)
• Material Specification:(e.g., AMS 4991, Ti-6Al-4V)
• Quality Requirements:(Specify X-Ray and FPI inspection levels)
• Estimated Annual Usage (EAU):To assist in production planning and tooling optimization.